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INDUSTRY INSIGHT

Rail Industry Overview

Heavy Locomotives. Harsh Washdown Water. Hydrocarbon-Loaded Stormwater.Separation Built for the Realities of Modern Rail Operations.

Rail facilities operate under constant pressure: heavy equipment in and out, chronic diesel and hydraulic oil leaks, brake dust accumulation, and high-traffic yards exposed to every weather condition. Wash racks, fueling pads, and paved surfaces generate oily, solids-heavy wastewater that can overwhelm traditional separators and vault systems.

Mercer International delivers enhanced gravity separation engineered specifically for rail. Our systems capture fine hydrocarbons, control solids, prevent sheen, automate oil removal, and keep maintenance facilities, yards, and terminals regulatory ready, without the chronic cleanout cycles and bypass events seen across the industry.

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The Realities of Rail Wastewater

Rail wastewater isn’t just “oily water.” It’s a dynamic stream shaped by rolling stock, fueling practices, maintenance activity, heavy debris loading, and weather.

Common challenges include:

When primary separation fails, operators face:

Where Mercer Fits in Rail Facilities

Mercer systems support rail operations across maintenance, fueling, and yard environments.

Common applications include:

Wherever rail operations generate oily, grit-laden wastewater, Mercer brings controlled, predictable separation performance.

MERCER ADVANTAGE

Mercer’s Advantage in Rail

Rail operations are hard on equipment, including separators. Mercer designs specifically for the environmental and operational realities of heavy rolling stock.

High-Efficiency Oil Capture

Our Multi-Pack™ coalescer captures droplets down to 60 microns, outperforming API-style vaults and problematic CPI packs.

Handles Grit, Dirt & Rail Debris

Controlled flow geometry and pre-settlement zones prevent plugging from ballast fines, sand, and solids.

Automated Oil & Solids Removal

Timer-actuated solids purging and automated skimming reduce operator burden and confined-space entry.

Stable Performance Under Variable Flow

Whether it’s slow shop drainage or sudden wash rack surges, Mercer prevents bypass and maintains predictable separation.

Compliance Confidence

Supports SPCC, SWPPP, MSGP, and NPDES requirements for hydrocarbon and solids control.

Typical Rail Hazards Mercer Tackles

Why Mercer

Why Rail Operators Choose Mercer

Because rail wastewater requires separation technology that can withstand heavy solids, fluctuating flows, and real-world operating conditions.

Mercer systems:

Reliable Separation for the Rail Industry

From Class I railroads to regional commuter systems, Mercer International provides engineered solutions that keep rail operations moving cleanly, safely, and without disruption.

Let’s talk about your rail wastewater challenges.