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Steel Below-Ground Oil-Water Separators

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OPERATING TIER

Overview

Mercer’s steel below-ground cylindrical oil-water separators are engineered for industrial, municipal, and transportation applications where burial is required and wastewater conditions exceed the practical limits of plastic coalescing systems. Using the same proven separation principles as Mercer’s above-ground units, these systems are purpose-built for below-grade installation with careful attention to structural integrity, access, and long-term serviceability. Available in both single-wall and double-wall configurations, Mercer separators are designed to manage higher oil loading, elevated temperatures, and variable operating conditions while delivering dependable gravity separation performance.

Designed for influent flows ranging from 50 GPM to 6,000 GPM, Mercer’s below-ground separators support projects ranging from small maintenance facilities to large centralized treatment systems. Tanks are fabricated to recognized standards such as API 12F, AWWA D100, UL 58, and UL 1746,(where applicable) with custom designs available to meet site-specific codes and regulatory requirements. Long-term durability is ensured through robust coating systems, including abrasive blast preparation, high-build internal epoxies, polyurethane or coal-tar epoxy exterior coatings, and optional cathodic protection for aggressive soil environments—providing reliable, corrosion-resistant performance over decades of service.

Built To Scale

Family Configurations

Steel below-ground separators are configured based on application requirements.

Typical configuration characteristics include:

  • Steel tanks designed for burial or vault installation
  • Engineered plate pack or coalescer internals
  • Access points for inspection and cleaning
  • Optional pre-treatment for grit and solids

Exact configurations are determined through engineering review.

FIELD-PROVEN SYSTEMS

Installed in Real Operating Environments

Steel below-ground separators are installed in demanding facilities where durability and performance are critical.

Typical installations include:

  • Industrial plants
  • Fleet and transit facilities
  • Utility support yards
  • Transportation infrastructure

Images should show vault access, structural covers, and service clearance planning.

Oxy

Tennessee

Below-Ground

200 GPM

Missouri Utilities

Missouri

BelowGround

600 GPM

Hillcorp

Ohio

Below-Ground

325 GPM

Guyana Power Light

Guyana

Below-Ground

1000 GPM

Nashville International Airport

Tennessee

Below-Ground

1200 GPM

Jackson Hartfield Airport

Georgia

Below-Ground

600 GPM

Nashville International Airport

Tennessee

Below-Ground

1200 GPM

Calpine

Pennsylvania

Below-Ground

500 GPM

AM/NS Calvert

Alabama

Below-Ground

600 GPM

TRUSTED BY INDUSTRY LEADERS

Installed at Facilities Operated By

A small sampling of companies with Mercer separators

ENGINEERED TO SOLVE

What This Family Represents at Scale

Steel below-ground systems are applied across a wide range of flows, depending on site constraints and wastewater characteristics. Mercer follows a basic design rule: nominally 10% of the overall capacity/volume of the tank would be the maximum flow rate. With that in mind Mercer is uniquely positioned to offer every plate in place ½” vertical plate spacing to increase efficiency while reducing footprint. In some instances, Mercer has agreed to provide a “convertible” approach. (More on that here)

As is the case with all of Mercer’s performance backed recommendation, solutions are driven by influent composition, solids loading, temperature, and maintenance access, not by burial alone.

CORE TECHNOLOGY

The Heart of the System: Engineered Coalescer

A tank provides residence time. Performance is determined by what happens inside the coalescer.

Mercer’s engineered internals are designed to shed solids and promote oil separation while remaining accessible for inspection and cleaning.

Flat, Steep-Angled Plates

The Multi-Pack™ uses flat, steep-angled plates rather than corrugated or honeycomb media. Flat plates support predictable droplet capture while allowing solids to shed cleanly instead of lodging in pockets that quietly choke performance over time.

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Field-Adjustable Plate Spacing

Plate spacing can be adjusted beyond or below standard spacing to tune separation performance to actual conditions—oil type, temperature and viscosity effects, solids behavior, and desired maintenance intervals.

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Herringbone Plate Configuration

Plates are arranged in a herringbone configuration that organizes internal flow paths and segregates areas where oils rise from areas where solids settle. This stabilizes hydraulics when flows cycle on and off, which is common in low-GPM applications.

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Dedicated Chimney Zones for Oil and Solids

As oil coalesces and solids shed from the plates, they enter dedicated Chimney Zones™ designed for separation—not turbulence. These quiescent chambers allow oils to rise and solids to settle without re-entrainment, even during solids spikes.

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Ease of Cleaning with No Replacement Parts

The Multi-Pack™ is fully removable as a single assembly. Operators can remove the pack, visually inspect it, clean it, and return it to service without dismantling internals or replacing disposable media.

There has never been a Multi-Pack™ removed from a tank where operators could not see through to the opposite side before cleaning begins. Surface films may be present. Clogged pockets are not.

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Options

Tank Options

  • Single or double walled
  • Cathodic protection
  • Leak detection
  • Oil level indication and automatic evacuation
  • Extended tank volume for solids interception or clean water pump out

Problems This Family Is Designed to Solve

Higher Solids and Oil Loading

Below ground cylindrical steel systems need the stringency of design Mercer prides itself in deploying. The Mercer Multi-Pack™ is head and shoulders above the typical mesh pack stuffed tanks

Burial with Performance Requirements

These systems provide reliable separation where burial is required but performance cannot be compromised.

Long-Term Durability

Steel construction supports sustained operation in demanding environments. Stringent QA/QC protocols are the backbone of Mercer’s 40 years of repeat customers.

Audit. Measure. Design. Test. Guarantee.

All at no cost to you.

We walk your site, capture real influent data if needed, engineer a custom separator from your worst-case scenario, and validate performance before fabrication. Only after the data confirms it do we issue a written guarantee. That’s how risk is removed.

Start With Confidence

PROVEN LONGEVITY

Legacy Installations in Active Service

Built to Stay in Service

Many of the systems shown below were installed years ago and remain in continuous operation today. These are not retired assets—they are active separators still managing oil and solids under real operating conditions.Longevity at this scale reflects internal designs that can be inspected, cleaned, and maintained over time rather than replaced.

Con Edison

New York, US

Below-Ground

5000 GPM

Nj Highway Authority

New Jersey

Below-Ground

100 GPM

NJ Transit

New Jersey

Below-Ground

300 GPM

Middleborough Recycling

New Jersey

Below-Ground

200 GPM

Laidlaw Transportation

New Jersey

Below-Ground

300 GPM

NJ Transit

New Jersey

Below-Ground

300 GPM

INDUSTRY APPLICATIONS

Applications Where This Family Is Used

  • Industrial facilities of every kind
  • Municipal and utility operations
  • Fleet maintenance and wash facilities
  • Refinery stormwater pooling/runoff

Next Step

If burial is required and wastewater conditions are demanding, Mercer can help evaluate a steel below-ground solutio

Speak to a specialist

Drawings and Specifications

Mercer provides representative drawings and base specification guidance.

Engineering review is recommended to ensure access, performance, and long-term maintainability.

Frequently Asked Questions

Q.

How do steel below-ground systems compare to above-ground units?

A.

They use the same separation principles. The key difference is access and maintenance planning.

Q.

Can these systems handle solids?

A.

Yes, when properly engineered and maintained.